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Multi-warehouse Distributor Relies on
Customized Inventory System
Customer
MIFAB Inc.
www.mifab.com
Corporate Profile Headquarters
Chicago, Illinois
Type of Business
Manufacturer of Engineered
Plumbing Products
Number of Locations: 65
Number of AccountMate Users: 35
Software Installed:
Accounts Payable
Accounts Receivable
General Ledger
Inventory Control
Kitting
Purchase Order
Sales Order
"All inventory transactions are now in real-time, and inventory accuracy is now in the high 90th percentile"
- Dwight O'Brien,
Customer Service Manager
MIFAB Inc.
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Located in Illinois, MIFAB Inc. is a plumbing and drainage products supplier. They inventory, sell
and distribute over 30,000 items from more than 65 warehouses.
The Challenge
MIFAB's previous inventory management and accounting system took up to a week to ship
orders. Their inventory accuracy was well below 50%. This resulted in low fill rates and difficulty
in planning stock replenishment. Maintaining the stock in so many warehouses was incredibly
problematic. They needed a solution that would provide real-time accurate inventory across their
complete network of warehouses.
Dwight O'Brien, Customer Service Manager at MIFAB, explained that the company's
management "wanted to improve inventory accuracy to above 95%" and to process the
information immediately." What added to the complexity of getting this inventory managed was
that MIFAB had very specific pricing requirements. Their customer pricing for each item varied
as the market dictated throughout the United States. They wanted to achieve exemplary
inventory handling plus improve communication with their customers.
The Solution
MIFAB contacted Executive Concepts Inc. (ECI) a highly experienced accounting and warehouse
management software consultant to resolve their issues and improve their operations. After
careful analysis, Sharlene Pearl of ECI determined that MIFAB would need several integrated and
customized systems in order to meet their unique needs. Her recommendation was to employ
AccountMate software as the foundation to manage their accounting and inventory requirements
in conjunction with two integrated ECI products (ACCU-DART which is a radio-frequency barcode
data collection and DRP that provides a Distribution Requirements Planning system). With
the additional implementation of Appfinity's WebSalesForce Web Ordering System, MIFAB's
remote offices would be able to process transactions immediately.
Each of these products provided the extra benefit of being customized to fit MIFAB's specific
requirements.
AccountMate has an excellent reputation as a real-time, customizable financial and business
management software that is designed to address the needs of small to medium-sized businesses.
It was the ideal solution for MIFAB as it could dynamically manage the inventory tracking, bin
tracking, invoicing and other accounting transactions. And since AccountMate is a source-code
solution, it provided ECI the flexibility to modify the system to conform to MIFAB's requirements.
These modifications met stringent pricing requirements and allowed for the automatic sending of emails
to customers with information regarding statement, invoice and order confirmations. The system also
provided internal email alerting for inventory issues such as notification to the warehouse manager
when specific bins would go negative.
The ACCU-DART real-time inventory management solution integrates
directly into AccountMate. Using radio-frequency scanners, the
warehouse staff can instantly update inventory in the accounting
system. For MIFAB, this functionality is integral for maintaining
inventory accuracy. It is used to complete inventory transactions,
picking sales orders, shipping orders to customers and receiving
purchase orders. Of equal importance is the fact that it ensures that
all users throughout the organization have the most up-to-the-minute
information. This gives employees the advantage to quickly answer
inquiries without having to wait for information to be provided by
anyone else in the organization. This accounts in large part for
MIFAB employees being able to meet deadlines and to exceed
customer expectations.
The Distribution Requirements Planning provides MIFAB with the
assurance that they have the right inventory at the right time. This
DRP provides a more effective way of managing inventory levels
based on sales forecast, safety stock and AccountMate's Purchase
Order, Sales Order and Inventory Control data. This planning system
provides the option for MIFAB to create purchase orders or quotes
based on the required calculations. And since this DRP is also a
source-code modifiable solution, it was customized specifically for
MIFAB to include "Transfer Requirements Planning". In the past, the
MIFAB satellite warehouses used to place orders when they were
low on stock just to ensure their warehouses were fully stocked.
Now with the Transfer Requirement Planning functionality, warehouse
managers can accurately forecast what stock to transfer based on
past sales and accurate stock levels.
The WebSalesForce web ordering system integration has given
MIFAB's network of rep agents the capability to quote prices,
place orders and check the status on their transactions over the
Internet. Order status, inventory availability and customer's account
information are automatically updated at all times. This secure
web ordering system assures that only an authorized MIFAB rep
can log in to the web site and bring up information pertaining to
their customers.
The Results
After working with ECI to implement these customized solutions,
MIFAB's operations have significantly improved. Dwight O'Brien
explains: "All inventory transactions are now in real-time, and
inventory accuracy is now in the high 90th percentile". Accounting
procedures have improved by incorporating AccountMate, while
ACCU-DART ensures that transactions are processed in the
warehouse quickly and accurately. DRP allows MIFAB to coordinate
purchase orders and on-hand inventory over their many warehouses.
Sharlene Pearl of ECI explains: "Issues like MIFAB's unique pricing
requirements were resolved by modifying AccountMate and the other
source-code systems. Having a customized solution allows the users
to process transactions efficiently and accurately, which improves
overall operations".
About AccountMate Software Corporation:
Founded in 1984, AccountMate develops and markets fully
modifiable business accounting software. Systems range from
single user versions to those that support over hundreds of users
simultaneously. AccountMate software is distributed exclusively
through a worldwide channel of authorized business partners.
AccountMate can be reached at (800) 877-8896 or at
www.accountmate.com.
About Executive Concepts Inc:
Executive Concepts Inc. has been providing information system
solutions since 1988. ECI has extensive experience in distribution,
manufacturing and bar coding. Their products provide a comprehensive
inventory control solution. Visit www.executiveconcepts.com.
About AppFinity Software:
AppFinity Software Corporation is dedicated to the design,
implementation and support of customized e-commerce
solutions that leverage existing technology investments.
Visit www.appfinity.com.
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